210L and 220L Steel Drum Filling Line
210L and 220L Steel Drum Filling Line
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210L and 220L Steel Drum Filling Line
A 210L and 220L Steel Drum Filling Line is a complete, automated system designed to efficiently and accurately fill large steel drums with liquids, powders, or granular materials. These systems are commonly used in industries such as chemicals, oils, lubricants, food and beverage, and pharmaceuticals, where large-volume containers are required for storage and transportation. The filling line integrates multiple processes, including filling, capping, labeling, and palletizing, to streamline production and ensure consistent quality.
Key Features of a 210L and 220L Steel Drum Filling Line:
High-Capacity Filling:
Designed to handle large steel drums (210L and 220L) with high precision.
Typical accuracy: ±0.1% to ±0.5% of target volume or weight.
Automated Operation:
Fully automated systems reduce manual labor and increase throughput.
Includes automated drum handling, such as conveyors, roller tracks, or robotic arms.
Material Compatibility:
Constructed from corrosion-resistant materials like stainless steel (SS304 or SS316) for handling aggressive or food-grade liquids.
Safety Features:
Grounding systems to eliminate static electricity, especially important for flammable liquids.
Overfill protection to prevent spills.
Emergency stop buttons and safety interlocks for operator protection.
Flexibility:
Can handle different drum sizes (e.g., 210L, 220L) and types (e.g., open-top, tight-head).
Suitable for a wide range of products, including liquids, powders, and granules.
Advanced Control Systems:
PLC (Programmable Logic Controller) or HMI (Human-Machine Interface) for precise control and monitoring.
Can integrate with other production line equipment (e.g., capping, labeling).
Spill Containment:
Equipped with drip trays or spill containment systems to maintain a clean and safe workspace.
Components of a 210L and 220L Steel Drum Filling Line:
Drum Handling System:
Drum De-Palletizer: Automatically removes drums from pallets and feeds them into the filling line.
Drum Conveyor: Transports drums between different stages of the production line.
Drum Positioning: Ensures drums are correctly aligned for filling.
Filling Machine:
Gravity Fillers: Suitable for low-viscosity liquids.
Piston Fillers: Ideal for high-viscosity or precise filling requirements.
Pump Fillers: Suitable for a wide range of viscosities.
Net Weight Fillers: Highly accurate for dense or volatile liquids.
Types:
Function: Accurately fills 210L or 220L drums with the desired product.
Capping Machine:
Automatically applies bungs, caps, or lids to filled drums.
Types: Screw cappers, press cappers, or snap cappers.
Labeling Machine:
Applies labels to filled and capped drums.
Can handle pre-printed or blank labels with variable data (e.g., batch numbers, expiration dates).
Inspection Systems:
Checkweigher: Ensures each drum meets the required weight specifications.
Leak Detector: Checks for leaks in sealed drums.
Vision System: Inspects labels, caps, and fill levels for quality control.
Drum Palletizer:
Automatically stacks filled and labeled drums onto pallets for storage or shipment.
Control System:
PLC (Programmable Logic Controller): Automates and monitors the entire production line.
HMI (Human-Machine Interface): Provides a user-friendly interface for operators to control and adjust settings.
Advantages of a 210L and 220L Steel Drum Filling Line:
High Efficiency: Automates the entire process, significantly increasing production rates.
Accuracy: Ensures consistent filling volumes, reducing product waste.
Reduced Labor Costs: Minimizes the need for manual intervention.
Improved Safety: Reduces the risk of spills and operator exposure to hazardous materials.
Versatility: Can handle a wide range of products and drum sizes.
Applications:
Chemicals: Filling drums with solvents, acids, or cleaning agents.
Oils and Lubricants: Dispensing motor oils, gear oils, or hydraulic fluids.
Food and Beverage: Filling drums with edible oils, syrups, or sauces.
Pharmaceuticals: Handling sensitive or hazardous materials with precision.
Paints and Coatings: Filling drums with paints, resins, or adhesives.
Types of Filling Machines Used in the Production Line:
Gravity Fillers:
Suitable for low-viscosity liquids.
Piston Fillers:
Ideal for high-viscosity or precise filling requirements.
Pump Fillers:
Suitable for a wide range of viscosities.
Net Weight Fillers:
Highly accurate for dense or volatile liquids.
Considerations When Designing a Steel Drum Filling Line:
Product Properties:
Consider viscosity, density, and corrosiveness of the product.
Production Volume:
Choose equipment that meets your daily or hourly throughput requirements.
Drum Type:
Ensure compatibility with your drum design (e.g., open-top, tight-head).
Safety and Compliance:
Verify that the production line meets industry standards for handling hazardous materials.
Integration:
Ensure the system can integrate with other equipment in your production line (e.g., capping, labeling).
Example Specifications for a 210L and 220L Steel Drum Filling Line:
Filling Capacity: 210L to 220L drums.
Filling Speed: 10–30 drums per hour.
Accuracy: ±0.2% of target volume or weight.
Power Supply: 220V/380V, 50Hz/60Hz.
Material: Stainless steel (SS304 or SS316).
Workflow of a 210L and 220L Steel Drum Filling Line:
Drum Loading: Empty drums are fed into the line using a de-palletizer or conveyor.
Filling: Drums are filled with the desired product.
Capping: Filled drums are sealed with caps or lids.
Labeling: Labels are applied to filled and capped drums.
Inspection: Drums are checked for weight, leaks, and label accuracy.
Palletizing: Filled and labeled drums are stacked onto pallets for storage or shipment.
A 210L and 220L Steel Drum Filling Line is an essential investment for businesses that require efficient, accurate, and safe filling of large-volume containers. It is ideal for high-volume production and can be customized to meet your specific needs.